Why a standard inspection often misses the cause

Many installation managers and technical managers rely on periodic inspections, such as the NEN 3140 or SCIOS Scope 8 and 10. While these inspections are essential for basic safety and insurance, they are snapshots. They tell you whether the installation is currently safe to touch, but they rarely reveal what happens during peak loads, when switching on heavy motors, or how different systems interact.

Modern installations are complex. The increase in power electronics (LED lighting, variable speed drives, EV chargers and solar panels) creates contamination on the grid. This leads to problems that are not visible with a standard multimeter. Think of harmonic contamination that melts cables while the current seems nominal, or high-frequency EMC faults that disrupt control systems.

Engineer measuring

The symptoms of an unhealthy installation:

  • Printed circuit boards of machines that inexplicably fail frequently.
  • Flickering lights or buzzing transformers.
  • PLCs or IT systems that spontaneously reset.
  • Safeguards that trigger without obvious overload.

A complete spectrum of electrical engineering measurements

Each complaint requires a specific instrument and expertise. We divide our measurement services into four main pillars to analyse every aspect of your installation.

Engineers view measurement

Power Quality

The basis of a healthy installation. We measure voltage and current quality (50Hz) to identify phenomena such as harmonics, imbalance, and voltage dips . Essential for operational reliability.

Energy & Efficiency (Power Flow)

Understanding your consumption profile. We analyse reactive current, peak loads and energy flows. This is the basis for capacity expansion, resolving grid operator penalty clauses and energy savings.

Measurement and diagnostics
Oscilloscope measurement

EMC Research (Electromagnetic Compatibility)

For problems occurring in the higher frequencies (kHz to MHz). Interference between devices often causes fuzzy malfunctions in control technology and data traffic. We trace the source of interference.

EMF Measurements (Electromagnetic Fields & Radiation)

Human and environmental safety. We measure the magnetic field strength around transformers and distribution equipment to assess compliance with health guidelines and health and safety legislation.

EMF Measurements

Latest projects

From energy risk to expansion: 550A reduction in current draw

Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.

Proactive Power Quality: eliminating risks at 5MW installation

To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.

1.75MW less grid load and cost reduction for SNB

Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.

Real-time Power Quality insight secures production of 290,000 tonnes of zinc

By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.

Continuity in passenger flows through EMC control

Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.

Maximising installation capacity and eliminating reactive power at Xella

HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.

Maximum installation capacity for Naber Plastics through Cos Phi Improvement

HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.

No room for error: how Zentrys guarantees 24/7 continuity

HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.

Maximum operational reliability for offshore giant: ground loops eliminated

HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.

Production downtime eliminated: Sappi Maastricht achieves full operational reliability

Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.

Spotlight on operational reliability: De Kuip ready for a fault-free LED future

In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.

500 amps of extra power and elimination of blind current penalties at Mauser

Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .

No harmonic pollution at KLM: HyTEPS optimises Power Quality at Schiphol Airport

HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.

Efficiency gains through precision: VDL Parree eliminates blind power penalties

By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.

Direct cost savings and extra capacity for Van Munster Recyclers

Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.

Sustainability and fault reduction at Clondalkin Flexible Packaging

HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.

Maximum continuity in care: 100% focus on the electrical installation

Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.

Optimal operational reliability through data-driven energy monitoring

HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.

100% Continuity for carriageway lighting Schiphol through Power Quality diagnostics

HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.

Safe innovation: Arc calculation for the world's fastest charging battery

Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.

Rijkswaterstaat ensures tunnel safety with 40% spare capacity

HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.

Maximum operational reliability for Amphia: 100% grip on Power Quality

Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.

Securing Dutch security of supply: Power Quality monitoring at scale

HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.

Securing communication standards in EMI due to video installations at Schiphol Airport

HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.

NYRSTAR eliminates harmonic contamination and prevents unplanned downtime

HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.

Mannesmann secures security of supply with stable Power Quality

HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.

75% Faster shutdown times for safe battery storage at iwell

For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.

Power Quality Measurement & Grid Analysis: in depth

A Power Quality measurement is the starting point for solving most electrical problems. Where a standard inspector looks at the outside of the installation, we prod our advanced analysers into critical points in your distribution.

What we measure and analyse: Our engineers analyse hundreds of parameters. The most common culprits we identify are:

Continuous Waveform Recording Unique to HyTEPS' approach is the use of equipment with 'continuous waveform recording'. Many standard meters only record averages per second or minute. This often 'averages out' the cause of an ultra-short fault. Our equipment writes away every sine wave form. This allows us to look back to the millisecond what happened just before, during and after an incident. This is crucial for 'forensic investigations' after outages.

EMC Research: Beyond standard frequency

EMC spectogram

Besides 'classic' Power Quality problems, we see an explosion in high-frequency faults (EMC). Modern installations are full of switching power supplies. These devices inadvertently communicate with each other via cabling or through the air.

EMC: The silent disruptor Do you suffer from measurement errors in sensors, dropped data connections or robots losing their zero point? Chances are this is an EMC(Electromagnetic Compatibility) problem. This takes place in frequencies well above 50Hz (up to 150kHz or higher). Standard power quality meters don't see this. HyTEPS has specialised oscilloscopes and spectrum analysers to visualise this 'noise' and locate the source.

Energy & Capacity Management

Measuring is also knowing how much room you have left. Many companies want to electrify (heat pumps, EV chargers), but do not know whether their current transformer or main connection can handle it. Through a comprehensive load analysis, we map your current load profile. We advise you on residual capacity and how to get more power from your existing connection by 'Peak Shaving' or reducing reactive current.

Our approach: from measurement to solution

We do not believe in "measure and go". Our services are focused on solving your problem. Our engineers go through a set protocol to ensure quality.

  1. Intake & Preparation: We discuss your complaints, installation schedule and processes. Based on this, we determine the measurement strategy and equipment required.
  2. Installation Measuring equipment: our certified engineers install the equipment on site. This is usually done under voltage (if safely possible), so that your production process does not have to be interrupted. Depending on the problem, we measure for a day, a week or longer.
  3. Analysis by Experts: This is where we make a difference. You don't get a printout from software. Our engineers manually analyse terabytes of data, make connections and filter out noise from relevant events.
  4. Reporting & Advice: You will receive a clear report in understandable language. We describe the findings, conclusions and - most importantly - concrete advice for improvement.
  5. Aftercare & Implementation: If required, we assist in the engineering and implementation of the solutions, such as the installation of active filters or capacitor banks.
Approach from measurement to solution

High-quality equipment and certified engineers

A surgeon is only as good as his knowledge and his instruments. At HyTEPS, we continuously invest in both. Our team consists of highly qualified electrical engineers (HBO/WO) who receive continuous internal and external training in the field of Power Quality and EMC.

We work brand-independently, but use only the top-of-the-range from the measurement world. Our arsenal includes:

Power Quality Analyzers
  • Power Quality Analyzers: for long-term logging in accordance with EN 50160
  • Blackbox: For continuous waveform recording (never miss an event)
  • Oscilloscopes: For high-frequency EMC analyses
  • Various dedicated probes and sensors: For current measurements from milliamps to thousands of amperes.

Because we have dozens of meters at our disposal, we can measure (synchronised) simultaneously at several points in your installation in the event of complex faults. This allows us to see exactly how a failure propagates through your installation.

Frequently asked questions about measurements and analyses

Answer:

For a complete analysis in accordance with the EN 50160 standard, we recommend a minimum of one week (7 days). This ensures that we map all business processes, including weekends and shifts. For specific failures, a day's measurement may sometimes suffice.

Answer:

We understand that downtime costs money. For urgent matters, we try to respond as quickly as possible, often within 24 to 48 hours. For less urgent analyses, we plan in consultation.

Answer:

In most cases, they don't. Our engineers are trained to work safely in the vicinity of voltage-carrying parts and place the measurement probes while your installation remains in operation. Your production is not affected.

Answer:

Costs depend on the complexity and size of your installation. However, the cost of one hour of production downtime is often many times higher than the investment in a survey. Speak to an engineer for a tailor-made estimate.

Answer:

This is possible, but we often advise against it for complex problems. Meter placement (correct phase sequence, type of current probes) is crucial for reliable data. Moreover, our engineers on site often see things in the installation that a meter does not.

Answer:

Yes, we carry out EMF (Electromagnetic Fields) measurements. We often do this in office buildings, hospitals or near heavy transformers to test whether the field strength remains within safe values for human exposure.

Answer:

Yes. If our analysis shows that harmonic filters or capacitor banks are needed, we can dimension, supply and commission them (together with you). You can buy this hardware from us and install it yourself, or let us supervise this.

Answer:

Power Quality deals with the quality of the power supply up to frequencies of about 2.5 kHz (harmonics, dips). EMC (Electromagnetic Compatibility) is about disturbances in much higher frequencies (kHz to MHz) that interfere with communications and electronics. HyTEPS measures both.

Answer:

Absolutely. We are not an inspection agency that just diagnoses a problem. We recommend concrete solutions, such as harmonic filters or capacitor banks, and can also supply and commission them for you.

Answer:

NEN 3140 is a safety inspection focusing on touch hazard and fire safety at a basic level. It does not look at voltage quality or the influence of equipment on each other. A 'safe' installation can still be very unreliable due to Power Quality problems.

Answer:

Yes, this is a common problem. Often the cause lies in voltage dips or harmonic contamination overloading the inverter's input stage. We can demonstrate this through measurements.

Answer:

Yes, absolutely. Although our headquarters and heart are in the Netherlands, our services reach worldwide. Our engineers regularly fly out to offshore locations, international industrial areas and data centres across borders to solve complex issues. Electricity behaves according to the same laws of nature all over the world, so our knowledge is universally applicable.

Don't keep guessing about the cause

Every day that an outage persists is a risk to your business continuity. Let our experts look into your installation. We provide clarity, hard facts and a working solution.

HyTEPS

Beemdstraat 3

5653 MA Eindhoven