Flicker (Voltage Flicker): From annoying lighting to risk to your installation

Voltage variations that lead to visually perceptible changes in lighting are called flicker (or flicker). Although often dismissed as an 'optical inconvenience', flicker is a serious Power Quality phenomenon in industrial and business environments. It indicates instability in voltage, which can lead to failure of sensitive equipment, health complaints among employees and non-compliance with grid codes.

In electrical installations where heavy, alternating loads are active - such as welding robots, shredders or heat pumps - rapid variations in mains voltage occur. When these variations reach a certain frequency and amplitude, the human eye experiences this as the restless flashing of light. For the installation manager, however, this is more than a complaint about the lighting plan; it is a concrete symptom of insufficient short-circuit power or excessive load dynamics.

In this article, you will read what exactly flicker is, how the standards (Pst and Plt) work and what steps you take to ensure operational reliability.

In brief

What is it: Rapid, repetitive variations in mains voltage leading to changes in light intensity.

Cause: Rapidly switching large loads (spot welding machines, rollers, heavy motors) or a grid that is too weak.

Risk: Staff nuisance/fatigue, control electronics failures and shortened component life.

Standardisation: laid down in EN 50160 and IEC 61000-4-15. Critical limit value is usually Pst < 1.0.

Solution: Measurement (Class A), reduce source impedance or apply dynamic compensation.

For whom is this relevant?

Knowledge about flicker is essential for Electrical Engineers, Maintenance Managers and Installation Managers working in:

  • Heavy industry: steel production, recycling (shredders), manufacturing with welding lines.
  • Healthcare: hospitals with heavy imaging equipment (MRI/CT) and sensitive lab equipment.
  • Utility & Offices: Buildings with heat pumps, lifts or nearby heavy industry.
  • Data centres: where power supply stability is crucial for continuity.

What exactly is Flicker?

Technically, flicker is an amplitude modulation of the 50 Hz sine wave. The voltage does not drop far once (as in a voltage dip or 'sag'), but varies continuously and rapidly around its nominal value. These variations have frequencies in the range to which the human eye and brain are sensitive (typically between 0.5 Hz and 35 Hz).

To quantify flicker objectively, we do not use the unit Volt, but a perception model defined in the standard IEC 61000-4-15. This model simulates the response of a light bulb and the human eye/brain system.

The yardstick: Pst and Plt

The severity of flicker is expressed in two values:

  1. Pst (Short term perceptibility): The flicker value measured over a 10-minute interval. This gives a picture of short, severe failures.
    • Guide value: Pst < 1.0 (This is the limit at which the average person experiences annoyance).
  2. Plt (Long-term perceptibility): a weighted average of 12 Pst measurements, over a 2-hour period. This is used to assess long-term load cycles.
    • Target value: Plt < 0.8.

Note: A Pst value of 1.0 does not mean that the lights go out. It means that under standard conditions (reference lamp) 50% of people would find the light variation annoying.

What causes Flicker?

Flicker is almost always caused by an interaction between a variable load and the impedance (resistance) of the feeding grid.

Imagine you are showering (your lighting) while someone else is quickly opening and closing the tap (the variable load). If the water pipes are narrow (high mains impedance), the jet of water will fluctuate at your place. In the electrical system, a high current demand across the mains impedance causes a voltage drop. Therefore, if this current demand varies rapidly, the voltage also varies.

Common sources (The 'Culprits')

  • Industrial processes: Spot welding machines, electric arc furnaces, heavy presses, shredders and sawing machines.
  • Starting motors: Motors that frequently start direct-online (DOL) or star-delta, such as in refrigeration compressors, lifts or pumps.
  • Renewables: wind turbines (tower shadow effect) and, to a lesser extent, PV installations (in case of rapidly changing cloud cover on weak grids).
  • New technology: heat pumps and pulsed charging stations for electric vehicles.

How to recognise it (Symptoms)

Besides the obvious visual effects, there are technical symptoms you can monitor:

  • Visual: Flashing or agitated LED lighting or fluorescent tubes. (Note: LED reacts differently from incandescent lamps, but may actually be more sensitive to certain frequencies due to poor drivers).
  • Physical: Headaches, fatigue or loss of concentration in staff working under restless light.
  • Technical:
    • Unexplained trips from PLCs or protection relays.
    • Unstable speed of unregulated motors.
    • Image faults on monitors or scanning equipment.
    • Audible 'humming' or vibration of transformers in rhythm with load.

Why is Flicker a problem?

Ignoring high Pst values carries risks beyond irritation.

1. Man and Safety

Although rare, flicker at specific frequencies (between 3 Hz and 70 Hz) can trigger epileptic seizures in susceptible individuals (photosensitive epilepsy). More often, it leads to unconscious visual stress, which reduces responsiveness and increases the risk of occupational accidents.

2. Technical Reliability

Electronic components, such as server or medical equipment power supplies, are designed for a stable input voltage. Continuous modulation of this voltage causes thermal stress in capacitors and coils. This results in accelerated ageing and unexpected failures ("early failures").

3. Compliance and Neighbours

If your installation causes flicker that acts back on the public grid, you may be violating the grid operator's connection conditions. This can lead to fines or, in extreme cases, penalty payments to shut down the installation until the problem is resolved.

What can you do about Flicker?

Solving flicker requires a structured approach. There is no one-size-fits-all plug you plug in.

Step 1: Measuring is knowing (Diagnosis)

Before investing in hardware, identify the source and severity. For this, our engineers perform a Power Quality measurement with Class A analysers. Here, we look specifically at:

  • The Pst and Plt values in accordance with EN 50160.
  • Simultaneity of loads (when does the flicker peak?).
  • Grid background levels vs the contribution of your own installation.

Step 2: Operational measures (Quick Wins)

Sometimes an adjustment in operations can already reduce disruption:

  • Start-up sequence: Prevent large motors from starting at the same time.
  • Interlock: Ensure that heavy cyclical processes do not simultaneously demand their peak load when process-wise possible.

Step 3: Hardware and Engineering (Structural Solutions)

When operational adjustments are not enough, technical interventions are required:

  1. Grid attenuation (Short-Circuit Power raising): Increasing the short-circuit power at the point of connection makes the grid 'stiffer'. Voltage variations decrease as a result. This can mean installing a heavier transformer or applying larger-diameter cables. This is effective, but often costly and invasive.
  2. Load separation: Power 'polluting' machinery (welding machines, motors) from a separate transformer or busbar, separated from sensitive lighting and office equipment.

Nuance: A standard capacitor bank is often too slow to compensate for fast flicker and may even exacerbate the problem due to resonance. Always opt for systems with fast response time (within milliseconds).

Common mistakes in Flicker problems

Replacing only the lamp: Switching to LED does not solve the cause (voltage variation) and can sometimes worsen the visual effect due to poor driver compatibility.

Relying on a standard UPS: A simple line-interactive UPS often switches to battery operation too slowly or continuously on flicker, leading to rapid battery wear. Only double conversion (online) UPS systems filter flicker effectively for the connected load, but do not solve the problem on the main busbar.

Using capacitor banks: Conventional reactive current compensation is too slow for the dynamics of welding machines or shredders.

Blame the grid operator directly: In many cases, flicker arises within one's own installation (behind the meter). Without measurement, discussion with the grid operator is hopeless.

Roadmap: From diagnosis to solution

Want to tackle the problem structurally? Follow these steps:

  1. Inventory: Which equipment is exhibiting faults? When does it occur? Have new machines been installed?
  2. Measurement: Have a Power Quality measurement carried out (at least one week) to capture a full duty cycle.
  3. Analysis: Compare the Pst and Plt values with the standard (EN 50160) and correlate them with your machine activity.
  4. Simulation: For complex problems, our engineers can simulate the solution (e.g. an active filter) to predict the expected effect.
  5. Implementation & Validation: Install the solution and measure again to demonstrate the reduction.

Related topics

Deepen your knowledge of Power Quality with these topics:

Time for clarity in your installation?

Do you suffer from flashing lights, unexplained outages or are you unsure about the stability of your mains voltage? Don't keep guessing. Our engineers analyse your installation, identify the causes and offer a solution with guaranteed results.

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