Supraharmonics: The blind spot in your Power Quality analysis (2 to 150 kHz)

It is a scenario that we at HyTEPS see more and more often: installations that inexplicably fail, control systems that "ghost" and LED lights that flicker, while the Power Quality analyser gives a neat, green status. Harmonic pollution (THD) is low and voltage is stable. Yet your process is at a standstill. Chances are you are dealing with supraharmonics: pollution in the frequency range from 2 to 150 kHz.

This phenomenon is referred to by many as the "blind spot" of contemporary electrical engineering. Why? Because the standard standard(EN 50160) and most measuring equipment only look up to 2.5 kHz (the 50th harmonic). Anything above that is ignored.

However, in a modern environment full of inverters, LED drivers and EV chargers, this area is anything but quiet. Supraharmonics pose a growing risk to the operational reliability of advanced installations. Where standard solutions stop, HyTEPS' expertise begins. We make the invisible visible, analyse the interaction between your equipment and the installation, and provide a definitive solution.

In brief

What is it: High-frequency voltage and current distortion (2 kHz - 150 kHz).

The cause: switching frequencies of power electronics (PV, EV, VSD, LED).

The risk: PLC failures, defective capacitors, communication failures (smart grid).

The solution: high sampling rate (>2.5 kHz) measurement and impedance correction.

For whom is knowledge about supraharmonics crucial?

Supraharmonics are inextricably linked to the energy transition and digitalisation. Old, linear installations (with motors direct-online and light bulbs) do not suffer from this. The problem arises precisely where there has been investment in efficiency.

This information is essential for:

Technical Managers and Installation Managers (IV): You are responsible for continuity. If new equipment (such as heat pumps or charging stations) causes failure of existing processes, you need to be able to pinpoint the cause to management or suppliers.

Electrical Engineers: You design or manage complex installations. Knowledge of impedance behaviour at higher frequencies is necessary to avoid resonance problems at the design stage.

Facility Managers: You get complaints about buzzing noises, faulty lighting or faltering building management systems after a renovation.

Maintenance Parties: You look for a cause when components such as capacitors or power supplies fail much faster than the specifications promise.

The paradox of supraharmonics is that the technology that helps us become more sustainable (inverters, Active Front End drives) is also the source of this pollution. Without the right knowledge and measures, an investment in sustainability can lead to a decrease in reliability.

The technical definition: the frequency range from 2 to 150 kHz

To understand supraharmonics, we need to look at the full frequency spectrum of Power Quality and EMC (Electromagnetic Compatibility). Historically, there has been a gap in regulation and attention:

Supraharmonic
  1. Classical Harmonics (0 - 2 kHz): These are pollutants that are a direct multiple of the mains frequency (50 Hz). Consider the 5th (250 Hz) or 7th (350 Hz) harmonic. Standards (such as IEC 61000-3-2 and EN 50160) are fully geared to this and usually regulate up to the 40th or 50th order (2000 - 2500 Hz).
  2. Radiofrequency EMC (> 150 kHz): From 150 kHz onwards, we talk about conducted emission regulated by strict EMC standards (CISPR) to prevent radio interference.

Supraharmonics are in the twilight zone between these: from 2 kHz to 150 kHz.

For a long time, it was assumed that there was little emission in this frequency range. With the advent of modern power electronics, this has changed radically. Devices convert alternating current (AC) to direct current (DC) - and vice versa - using switching techniques (Switching). The switching frequencies of these components lie exactly in this 'forgotten' area.

A key distinction from classical harmonics is their behaviour. Whereas low harmonics are often static, supraharmonics are highly dynamic. They often arise not from a single dominant source, but from a complex interaction (resonance) between the filters of different devices and the impedance of the installation. It is a system phenomenon, not a pure device phenomenon.

Frequency spectrum
Frequency specturm voltage

The impact: from failure to destruction

The danger of supraharmonics is often underestimated because voltage levels in this frequency range are relatively low. However, due to the natural laws of electricity, even low voltages at high frequencies can cause devastating currents.

  • 1. Financial impact due to downtime The most immediate impact is process disruption. A PLC that stops due to a communication error or a sensor that transmits a false value can shut down an entire production line. In 24/7 processes, the cost of this runs directly into thousands of euros per hour.
  • 2. Shortening asset life Components such as capacitors in filters and power supplies have an impedance that decreases as frequency increases. At supraharmonic frequencies, these components almost short-circuit pollution. They absorb huge currents, heat up and age rapidly. A 10-year lifespan is reduced to 1 or 2 years.
  • 3. Safety risks Failing protection components pose an immediate safety risk. Earth leakage circuit breakers can unintentionally trip (nuisance tripping), but worse: they can be 'blinded' by high-frequency currents, so they fail to react in the event of a truly dangerous situation for persons.
Impedance
High-frequency current voltage 1.24V

How do you recognise supraharmonics?

Because your standard power meter does not sound an alarm, you should pay attention to secondary symptoms.

  • Disruption of Power Line Communication (PLC): Many smart meters, public lighting and building automation communicate via signals over the power grid. These signals are often in the CENELEC A band (9-95 kHz). Supraharmonic noise in this area drowns out communication, leading to unreachable meters or non-switching lighting.
  • Acoustic noise: Transformers, coils and capacitors can start "singing". You will hear a high-frequency, piercing whistling tone (often around 8 to 15 kHz). This is mechanical resonance caused by electric currents.
  • Spontaneous resets of controllers: Touchscreens that flicker, PCs that reboot or robots that lose their zero point for no apparent reason.
  • Faulty LED drivers: LED lighting failing in groups, often shortly after commissioning. The drivers cannot handle the high-frequency currents at the input.
  • Warming up cables and transformers: Due to the Skin Effect (current displacement to the outside of the conductor), the resistance of cables increases at higher frequencies, leading to unexpected heat generation even under normal loads.

Resources: The price of efficiency

Supraharmonics are a by-product of modern electrical energy conversion. Almost all modern equipment uses Switch Mode Power Supplies (SMPS) or inverters.

Primary enablers:

  1. PV Inverters (Solar Panels): To convert direct current from panels to alternating current, the inverter 'chops' the current at high frequency (e.g. 16 kHz or higher). Residues from this leak into the grid.
  2. EV charging stations: The powerful chargers in cars and charging stations contain heavy-duty converters that emit strongly in the kHz range.
  3. Active Front End (AFE) Drives: AFE AC drives are often praised for their low harmonic distortion (THD) and energy recovery. However, to create that beautiful sine wave form, they switch at very high frequencies, which shifts pollution from the low to the high spectrum (supraharmonics).
  4. LED lighting: Large numbers of LED drivers in an office building add up to a significant resource.

The resonance effect (Amplification): Often the emission from one piece of equipment is within limits. The problem arises from interaction. Each device has an EMC filter with capacitors. The grid inductance and capacitance of all those filters together form a resonant circuit. If the resonant frequency of that circuit coincides with the switching frequency of an inverter, the current is amplified many times. This explains why a problem sometimes occurs only after an 'innocent' device has been added.

Solutions: From broadband measurement to filtering

Solving supraharmonic problems requires a different approach than classic Power Quality issues. Blindly placing capacitors or installing standard filters is counterproductive.

Step 1: High-frequency measurement (Continuous Waveform Recording)

Because standard meters are blind above 2.5 kHz, HyTEPS engineers deploy advanced measurement equipment that samples down to the MHz range. We perform spectrum analysis to see exactly which frequencies (e.g. 23 kHz or 48 kHz) are dominant. With Continuous Waveform Recording, we also capture transient peaks that occur during specific switching behaviour.

Step 2: Impedance analysis

Measuring is knowing, but understanding is solving. We not only look at pollution, but also model the impedance of your installation. Where are the resonance points? Which device 'fights' with which other device?

Step 3: Targeted measures

Depending on the analysis, we advise:

  • High-Frequency Filters: specific filters (such as LCL filters or broadband EMC filters) that attenuate switching residuals at the source.
  • Segmentation: the electrical separation of sensitive equipment (the victims) from the polluters (the sources) via isolation transformers or UPS systems.
  • Adaptation of filters: Sometimes removing or adapting existing capacitor banks or EMC filters is necessary to shift the resonant frequency to a safe area.

Common mistakes in approach

In practice, we often see attempted solutions that exacerbate the problem.

  • Relying on THD-u: Low THD (Total Harmonic Distortion) does not guarantee a clean installation. THD completely ignores supraharmonics.
  • Adding capacitors: "If it doesn't help, it doesn't hurt" absolutely does not apply here. Extra capacitance lowers the resonant frequency, potentially pulling you right into the range of your switching frequencies. This can lead to capacitor explosion.
  • Inserting ferrite cores (pig noses) without calculation: Randomly clicking ferrite around cables sometimes helps against MHz interference, but rarely does anything effective in the powerful 2-150 kHz range and can even get hot when saturated.
  • Seeing AFE as a universal solution: Thinking that an Active Front End drive solves all power quality problems is a fallacy. For supraharmonics, it is often actually a source.

Checklist for the installation manager

Do you suspect supraharmonic disturbances? Run through these points:

  1. Inventory: Have power electronics (PV, EV, VSD, LED) been added or replaced recently?
  2. Auditory: Do you hear a high whistling noise at transformers or distribution boxes?
  3. Correlation: Do failures occur at specific times (e.g. when the sun is shining or cars are charging)?
  4. Measurement: specifically ask your metering company whether their equipment measures to at least 150 kHz (often they do not).
  5. Action: If in doubt, contact a specialist. Do not experiment with components in the main distribution.

When do you call on HyTEPS?

Not every failure requires in-depth supraharmonic analysis. However, in the following situations, waiting is not an option:

  • When safety systems or medical equipment inexplicably fail.
  • When regular installers and metering companies find "no abnormalities" but problems persist.
  • In large-scale renovations with LED and PV, where suppliers point to each other in case of failures.

HyTEPS has the expertise and tools to identify this invisible problem and take responsibility for the solution.

Do you suspect problems in the 2-150 kHz spectrum?

Don't keep searching in the dark. A standard measurement won't give you answers, a specialist analysis from HyTEPS will. Speak to one of our engineers to discuss your situation and draw up a plan of action. We will make sure your installation is once again doing what it was designed to do: run reliably.

HyTEPS

Beemdstraat 3

5653 MA Eindhoven