At Mauser Packaging Solutions, our engineers have freed up as much as 500 amps of additional grid capacity by targeting grid contamination. By eliminating blind current penalties and installing active filtering, we guarantee a healthy installation ready for further scaling up without heavy grid connection investments.
At Mauser Packaging Solutions' Oosterhout production site, six transformers and an extensive machine park with 20 blowing machines and 19 injection moulding machines form the heart of the operation. However, the presence of blind current led to monthly fines from the energy supplier, while harmonic contamination from specific controllers even spilled over to other main distributors. This invisible grid contamination posed a direct risk to continuity and limited the ability to further increase production capacity at the site.
The challenge for installation manager Reinier Goorden was therefore twofold: stopping the unnecessary cost and creating sufficient power for new machines without a lengthy process for a heavier connection. In an environment where downtime is not an option, Mauser was looking for a partner that not only advises, but takes full responsibility for a healthy installation.
To identify the exact cause of contamination, our engineers carried out a comprehensive Power Quality measurement on 13 outgoing feeders. Using 'continuous waveform recording', we recorded every detail of the electrical currents for an incontrovertible diagnosis. This showed that for specific feeders, harmonic power was even higher than reactive power, indicating a heavy load on components and an increased risk of failure.
This approach enables us to uncover the complex dependencies between machines and transformers. Instead of treating symptoms, we mapped the entire installation, including the impact of harmonics on transformers. This factual underpinning provides evidence for our improvement plan, where each proposition rests on hard measurement results to ensure plant safety at Mauser.
Based on the analysis, our engineers implemented harmonic filters at transformer level to tackle pollution directly at the source. This active solution neutralises harmonics and improves the Cos Phi, making the plant operate more efficiently and blind current penalties a thing of the past. Through this proactive intervention, we reduced the physical load, which directly resulted in a huge gain in available power.
The transformation to stable plant enables Mauser to utilise up to 500 amps of additional capacity within existing infrastructure. In addition, installed Power Quality meters provide continuous insight, allowing Mauser to now save energy even at the machine level by sizing processes smarter. The plant has thus been technically restored and fully prepared for a future of safe and uninterrupted growth.
A healthy plant is the foundation of your production. At Mauser, we have proven that technical expertise leads directly to lower costs and extra capacity. Our engineers take full responsibility from diagnosis to delivery, so you can rely on maximum operational reliability.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.
HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.
HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.
Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.
Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .
Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.
HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.
Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.
HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.
Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.
For absolute operational reliability of the Eastern Scheldt storm surge barrier, our engineers carried out a proactive Power Quality analysis on behalf of Heijmans. Through strategic measurements, we mapped the electrical installation, preventing potential problems and ensuring that this crucial Delta work is always ready.
An independent Power Quality measurement at PLB Group exposed unused spare capacity. Through targeted optimisations, we avoided the purchase of an expensive battery storage system. This provides the customer with enormous cost savings, while maintaining security in every kilowatt.
Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.
HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.
HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.
Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.
HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.
In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.
HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.
To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.
Grid congestion and complex Power Quality issues threatened to stall OVET B.V.'s expansion plans. HyTEPS implemented an advanced monitoring system that provides exact insight into consumption and peaks. This allows OVET to safely expand and make maximum use of existing capacity without the risk of outages.
Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.
HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.
HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.
Thialf was struggling with unexplained failure of critical variable speed drives. HyTEPS implemented Active Harmonic Filters, which successfully reduced the harmonic pollution (THDu) present to below 4%. Supplemented by permanent monitoring, this now ensures an extremely stable and reliable installation.
HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.
HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.
By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.
By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.
For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.
Conservation at Vencomatic inadvertently led to harmonic contamination and failure of critical equipment. After a proactive Power Quality measurement, our engineers implemented Active Harmonic Filters, which successfully stabilised the plant and ensured operational reliability.
Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.
