Unplanned downtime is not an option in precision tube manufacturing. HyTEPS analysed the invisible risks in the grid and restored stability, so that Mannesmann can now blindly rely on their installation. We brought peace and security back to the electrical system.
Production at Mannesmann leaned on eight huge machines, but the plant showed worrying instability. Plant manager Walther van Boekel was faced with an acute problem: air compressors were failing when running at low speed, while the drawing belt was running at full speed. This uncertainty about the cause and the fear of unexpected production stops posed an immediate risk to security of supply to the automotive and chemical industries.
Harmonic problems were suspected, but without hard data, the true cause remained invisible. HyTEPS was called in to remove this technical uncertainty. We did not start with a product, but with getting to the bottom of the problem to ensure the safety and continuity of the installation.
Our engineers immediately carried out extensive on-site measurements to map Power Quality. This analysis showed that six-pole rectifiers, used for DC drives, were causing spikes in the voltage waveform. This resulted in severe contamination of voltage and current and high total harmonic pollution.
The measurements confirmed it immediately: harmonic contamination was the cause of the outage. This not only posed an acute problem, but also caused accelerated wear and tear and fire risk. Thanks to our simulations, we knew exactly which solution would guarantee operational reliability.
To stabilise the plant, our engineers implemented an Active Harmonic Filter that directly compensates for harmful pollution. In addition, we installed a thyristor-controlled capacitor bank. This reacts at lightning speed during the extrusion process to correct the high reactive power, which directly increases the capacity of the system and minimises losses.
To ensure this new security, we implemented comprehensive monitoring. With this, we continuously monitor the status of equipment and Power Quality parameters. The installation is now stable: PLCs no longer interfere, LED lighting no longer breaks down and compressors continue to run undisturbed.
Mannesmann has regained control of their installation. Do you also want to be sure that your production process is protected against invisible Power Quality risks? Our engineers are ready for a clear diagnosis.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.
To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.
Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.
By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.
Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.
HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.
HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.
HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.
HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.
Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.
In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.
Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .
HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.
By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.
Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.
HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.
Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.
HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.
HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.
Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.
HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.
Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.
HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.
HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.
HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.
HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.
For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.
