InMotion is taking a revolutionary step in the energy transition with 'Electric Refueling', where the battery of their LMP3 race car charges within four minutes. Our engineers supported this TU Eindhoven student team by actually mapping the specific safety risks of this unique design.
When developing the 'Revolution' LMP3 race car, InMotion encountered a critical challenge. Because their battery pack is the only one of its kind, standard risk assessments did not suffice. Invisible hazards such as an electric arc - an electrical discharge with extreme heat generation - posed a real threat to team members working on the installation.
Without exact data on the energy impact during a short circuit, it was impossible to select the right Personal Protective Equipment (PPE). This uncertainty about the cause and impact of electrical risks required an in-depth technical diagnosis to ensure a safe working environment and avoid production stoppages during testing.
Our engineers performed specialist arc calculations on the entire battery pack. By modelling the installation and simulating various scenarios, we mapped out the exact current and heat development in the event of a discharge. This methodology provided the team with the factual underpinning needed when working on complex high-voltage components.
During this analysis, we also assessed whether the distribution boxes complied with the DGUV 203-077 standard. By translating technical findings directly into practice, we made the complex subject matter accessible to the team. This proactive approach ensured that every risk was identified before the car took to the track.
InMotion translated our advice directly into practice, which means that safety around the battery pack is now conclusively established. By determining the exact PPE level per junction box and limiting the impact of electric arcs, we minimised the risks. As a result, the team now has the right equipment and specific safety procedures that seamlessly address the risks of their innovative battery design.
The cooperation results in a stable installation where safety is guaranteed. With the applied labels and the validated final report, InMotion has the assurance that they are working in accordance with the highest standards. This lays the foundation for their next goal: proving the technology at the prestigious 24 Hours of Le Mans.
Are you ready to prevent unplanned downtime? Don't let invisible problems disrupt your operations. Our engineers are ready to analyse and ensure the stability of your installation.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.
For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.
HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.
Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.
HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.
Grid congestion and complex Power Quality issues threatened to stall OVET B.V.'s expansion plans. HyTEPS implemented an advanced monitoring system that provides exact insight into consumption and peaks. This allows OVET to safely expand and make maximum use of existing capacity without the risk of outages.
HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.
Conservation at Vencomatic inadvertently led to harmonic contamination and failure of critical equipment. After a proactive Power Quality measurement, our engineers implemented Active Harmonic Filters, which successfully stabilised the plant and ensured operational reliability.
Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.
In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.
HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.
To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.
HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.
HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.
Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .
HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.
Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.
Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.
HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.
Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.
Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.
By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.
Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.
Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.
Thialf was struggling with unexplained failure of critical variable speed drives. HyTEPS implemented Active Harmonic Filters, which successfully reduced the harmonic pollution (THDu) present to below 4%. Supplemented by permanent monitoring, this now ensures an extremely stable and reliable installation.
HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.
HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.
An independent Power Quality measurement at PLB Group exposed unused spare capacity. Through targeted optimisations, we avoided the purchase of an expensive battery storage system. This provides the customer with enormous cost savings, while maintaining security in every kilowatt.
HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.
By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.
HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.
