InMotion is taking a revolutionary step in the energy transition with 'Electric Refueling', where the battery of their LMP3 race car charges within four minutes. Our engineers supported this TU Eindhoven student team by actually mapping the specific safety risks of this unique design.
Whilst developing the ‘Revolution’ LMP3 racing car, InMotion encountered a critical challenge. As their battery pack is the only one of its kind, standard risk assessments were insufficient. Invisible hazards such as an electric arc – an electrical discharge generating extreme heat – posed a real threat to the team members working on the installation.
Without precise data on the energy impact of a short circuit, it was impossible to select the correct Personal Protective Equipment (PPE). This uncertainty regarding the cause and impact of electrical risks required an in-depth technical diagnosis to ensure a safe working environment and prevent production stoppages during testing.
Our engineers performed specialist arc calculations on the entire battery pack. By modelling the installation and simulating various scenarios, we mapped out the exact current and heat development in the event of a discharge. This methodology provided the team with the factual underpinning needed when working on complex high-voltage components.
During this analysis, we also assessed whether the distribution boxes complied with the DGUV 203-077 standard. By translating technical findings directly into practice, we made the complex subject matter accessible to the team. This proactive approach ensured that every risk was identified before the car took to the track.
InMotion put our recommendations into practice straight away, meaning that safety around the battery pack is now beyond doubt. By determining the exact PPE level for each distribution board and limiting the impact of arc flashes, we have minimised the risks. As a result, the team now has the correct equipment and specific safety procedures that are seamlessly tailored to the risks associated with their innovative battery design.
The cooperation results in a stable installation where safety is guaranteed. With the applied labels and the validated final report, InMotion has the assurance that they are working in accordance with the highest standards. This lays the foundation for their next goal: proving the technology at the prestigious 24 Hours of Le Mans.
Are you ready to prevent unplanned downtime? Don't let invisible problems disrupt your operations. Our engineers are ready to analyse and ensure the stability of your installation.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
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