Our engineers achieved a significant efficiency improvement by structurally addressing the reactive power at VDL Parree. With a targeted intervention, we transformed a monthly cost item into extra installation capacity and long-term security in every kilowatt.
Within VDL Parree's high-end manufacturing environment, everything is focused on quality and technical precision. Nevertheless, the organisation was struggling with a recurring problem: monthly fines from the grid operator for consuming reactive power. This invisible contamination not only caused direct financial damage, but also caused unnecessary heat generation and extra load on the machinery.
Uncertainty about the exact cause and extent of losses demanded a clear diagnosis. Without intervention, the installation continued to perform inefficiently, which was at odds with the vision that everything starts and ends with quality. VDL Parree therefore looked for a partner who would take full responsibility for the process from problem analysis to a technically reliable solution.
To understand the exact plant dynamics, our engineers carried out extensive Power Quality measurements. Using advanced analysis techniques, we obtained in-depth insight into the specific reactive power consumption during production cycles. In doing so, we looked beyond just the numbers; we analysed harmonic contamination to determine the impact on component lifetime.
This data-driven analysis provided the evidence for clear and technically sound advice. We mapped losses and translated them into a concrete business case. This revealed that the plant's current load was preventing immediate expansions, while a correction would create space and peace of mind for the plant's future.
Based on the measurement data, we installed a 300 kVA capacitor bank, specifically configured with protection against harmonic currents. Our engineers opted for this robust solution not only to compensate for reactive power, but also to protect the installation from harmful external influences. Through this proactive approach, we immediately improved operational efficiency and prevented further wear and tear caused by excessive heat build-up.
The result is a stable and efficient installation that fully complies with set standards. Thanks to compensation, the 'reactive power penalty' has been completely eliminated and additional capacity has been freed up for future fleet expansions. The investment proved itself in record time: within a year, the entire configuration had paid for itself, while operational reliability was permanently guaranteed.
Stop paying unnecessary fines or running risks due to a contaminated installation. Our specialists are ready to assess your Power Quality and design a solution that ensures your continuity.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.
Grid congestion and complex Power Quality issues threatened to stall OVET B.V.'s expansion plans. HyTEPS implemented an advanced monitoring system that provides exact insight into consumption and peaks. This allows OVET to safely expand and make maximum use of existing capacity without the risk of outages.
Thialf was struggling with unexplained failure of critical variable speed drives. HyTEPS implemented Active Harmonic Filters, which successfully reduced the harmonic pollution (THDu) present to below 4%. Supplemented by permanent monitoring, this now ensures an extremely stable and reliable installation.
By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.
Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.
Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.
HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.
HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.
Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.
HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.
By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.
To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.
HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.
HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.
HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.
Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.
HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.
For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.
Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .
For absolute operational reliability of the Eastern Scheldt storm surge barrier, our engineers carried out a proactive Power Quality analysis on behalf of Heijmans. Through strategic measurements, we mapped the electrical installation, preventing potential problems and ensuring that this crucial Delta work is always ready.
HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.
Conservation at Vencomatic inadvertently led to harmonic contamination and failure of critical equipment. After a proactive Power Quality measurement, our engineers implemented Active Harmonic Filters, which successfully stabilised the plant and ensured operational reliability.
HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.
HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.
HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.
Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.
An independent Power Quality measurement at PLB Group exposed unused spare capacity. Through targeted optimisations, we avoided the purchase of an expensive battery storage system. This provides the customer with enormous cost savings, while maintaining security in every kilowatt.
Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.
HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.
Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.
Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.
HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.
