Our engineers optimised Xella's energy infrastructure by effectively eliminating reactive power with advanced capacitor banks. This restores full control over plant capacity and ensures sustainable, profitable operations.
As a market leader in building materials, Xella Nederland B.V. relies on a fleet of heavy-duty AC motors. However, the inductive properties of these motors created significant reactive power. This placed an unnecessary burden on the available installation capacity, which meant that active energy (kWh) could not be transported optimally.
The challenge was clear: operating efficiency was under pressure due to suboptimal use of the power grid, resulting in unnecessary costs and reduced sustainability performance.
To identify the exact impact of inductive loads, our engineers carried out a specialised Power Quality measurement at Xella. Instead of relying on assumptions, a technically sound diagnosis provides the unshakable basis for any plant improvement.
By meticulously analysing plant data, we identified where the greatest losses were occurring. This in-depth knowledge enabled us to design a solution that not only solves current problems, but future-proofs the entire installation against grid pollution.
After the comprehensive analysis, our engineers implemented three customised capacitor banks. This proactive intervention virtually eliminated reactive power, eliminating these charges by the grid operator.
As a result of this optimisation, Xella's plant now has significantly more free capacity. This result contributes directly to operational reliability and supports Xella's long-term ambitions in terms of sustainability and efficiency.
At Xella, our expertise resulted in directly measurable cost savings and increased efficiency. We stand beside you as a partner to turn complex technical challenges into concrete results.
HyTEPS
Beemdstraat 3
5653 MA Eindhoven
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