Engineering in an era of change

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Traditional design methodologies are no longer sufficient in today's energy landscape. Whereas previously capacity and simple selectivity were leading, electrical plant engineering is now driven by dynamic factors. The integration of renewable generation, the emergence of Energy Hubs, the electrification of industrial processes and scarcity on the power grid(grid congestion) require a fundamentally different approach

Many designs prove vulnerable in practice because they do not sufficiently take into account the physics of modern power electronics and changing load profiles. This leads to unplanned outages, accelerated component obsolescence and non-compliance with grid codes.

HyTEPS approaches engineering from an integral systems view. We do not look at individual components, but analyse the interaction between source, network and load. As a specialised engineering firm, we bridge the gap between theoretical design and operational certainty. We do not wait for problems to arise; we eliminate risks at the design stage. That is certainty in every kilowatt.

Our Engineering Services

Engineering

Concept & System Architecture

EMC

Detail Engineering & Specification

Grid Compliance & Power System Studies

Simulation-Based Design: your installation virtually validated

The cost of a design error is many times higher in the realisation phase than on the drawing board. That is why HyTEPS adopts a Simulation-Based Design philosophy. Using advanced software, we model your entire electrical infrastructure in a 'Digital Twin'.

This enables us to simulate different scenarios and predict system response under a variety of conditions. What happens if we switch to islanding? What is the impact of large-scale LED lighting or variable speed drives on voltage quality? How does the system behave in the event of a short circuit?

Our engineers analyse:

  • Arc Flash Risks: Safety comes first. We calculate arc flash energy and advise on appropriate PPE and safety distances, in accordance with international standards.
Monitoring engineer

Through this proactive approach, we reduce failure costs, shorten commissioning time and deliver a design that is "First Time Right".

Engineering for Grid Congestion and Energy Hubs

Limited capacity on the power grid is a reality faced by every large consumer. As an engineering partner, we help you grow within the limits of your contract capacity or implement smart solutions to become more independent from the grid.

We design local energy networks (Microgrids) in which generation, storage and consumption are smartly coupled. Our engineers ensure the correct dimensioning and control integration of these complex systems.

Installing a battery is one thing; integrating it safely and effectively into your installation is another. We provide complete engineering for the incorporation of BESS, including protection, sizing of inverters and Power Quality impact studies.

We analyse your consumption profile and design strategies for Peak Shaving. Smart engineering of your energy flows prevents penalties and maximises the utilisation of your available capacity.

Switching from gas to electric (e.g. heat pumps or e-boilers) has a huge impact on your electrical infrastructure. We calculate the impact of these new, heavy loads and design the necessary extensions or modifications to your installation.

From Issue to Validated Design

At HyTEPS, we work according to structured engineering processes that guarantee quality and traceability. We act as an extension of your engineering organisation or as a full partner alongside your architect and building consultant.

Our engineers work closely with Plant Supervisors and Technical Managers to get a sharp focus on operational requirements. We use the latest software packages for design and simulation. We also ensure that all designs comply with relevant standards such as NEN 1010, NEN 3140 and the IEC 61000 series.

We believe in transparency. Therefore, you do not receive a 'black box', but clear reports, substantiated choices and verifiable calculations. This makes us the ideal partner for complex projects in critical sectors such as industry, data centres and healthcare, where failure is simply not an option.

Results from practice:

550 Amp released power: from capacity problem to growth space

Nijsen was struggling with high costs and lack of capacity due to reactive power. Our active capacitor banks eliminated the penalties and immediately created 550 amps of extra space on the transformers.

Safe innovation: Arc calculation for the world's fastest charging battery

Our engineers performed specialist arc simulations to ensure the safety of InMotion's unique battery pack. Thanks to this concrete analysis, the team is now working on ultra-fast charging technology with the right protective equipment and complete certainty.

Optimisation of grid capacity and operational reliability at OVET B.V.

Grid congestion and complex Power Quality issues threatened to stall OVET B.V.'s expansion plans. HyTEPS implemented an advanced monitoring system that provides exact insight into consumption and peaks. This allows OVET to safely expand and make maximum use of existing capacity without the risk of outages.

Halving harmonic contamination increases operational reliability at Thialf

Thialf was struggling with unexplained failure of critical variable speed drives. HyTEPS implemented Active Harmonic Filters, which successfully reduced the harmonic pollution (THDu) present to below 4%. Supplemented by permanent monitoring, this now ensures an extremely stable and reliable installation.

Maximum operational reliability for Amphia: 100% grip on Power Quality

Our engineers analysed Power Quality with continuous waveform recording to ensure maximum safety. Thanks to continuous monitoring, all risks are now under control and care continuity is guaranteed.

Sustainable expansion without grid reinforcement at Clondalkin Flexible Packaging

HyTEPS ensures continuity at Clondalkin with a system that combines energy insight with automatic HACCP recording. This eliminates risky manual checks and maximises operational reliability.

Structural cost reduction through elimination of reactive power penalties at VDL Parree

By deploying a 300 kVA capacitor bank, HyTEPS stopped monthly reactive power penalties at VDL Parree. This intervention increased efficiency and created additional capacity immediately, so the investment paid for itself within a year.

Rijkswaterstaat ensures tunnel safety with 40% spare capacity

HyTEPS eliminates harmonic pollution in the Ruhr Tunnel by implementing four active filters. Thanks to 40% spare capacity, technical safety for Rijkswaterstaat is guaranteed under all circumstances.

Production outages eliminated by stable Power Quality at Mannesmann

HyTEPS solved the failure of air compressors at Mannesmann by immediately eliminating harmful harmonic contamination. With active filtering and continuous monitoring, precision tube production is now fully stabilised.

Extra production capacity through Cos Phi optimisation at Naber Plastics

HyTEPS increased installation capacity at Naber Plastics by targeting reactive power. With a 400kVAr capacitor bank, our engineers immediately created space for additional machinery. This results in optimum power utilisation and maximum operational reliability.

Preventing unplanned downtime by eliminating harmonic pollution at Nyrstar

HyTEPS eliminated high-risk harmonic contamination at Nyrstar. Our specialist measurements provided an exact diagnosis and a guaranteed stable production environment.

Maximum grid capacity through targeted reactive power compensation at Xella

HyTEPS restored installation capacity at Xella by targeting reactive power with capacitor banks. The solution offers Xella an immediate cost reduction and sustainable security in every kilowatt.

Real-time Power Quality insight secures production of 290,000 tonnes of zinc

By tackling unexplained outages with high-end monitoring, HyTEPS ensured continuity at Nyrstar. Real-time insight into Power Quality now prevents unnecessary downtime.

Fault-free LED transition for De Kuip stadium

In an environment where tens of thousands of spectators count on continuity, downtime is not an option. HyTEPS secures Power Quality at Stadion Feijenoord, so that the transition to LED lighting leads directly to guaranteed performance without invisible risks.

5MW plant safely expanded without grid congestion risk

To prevent downtime at the new 5MW plant, HyTEPS preventively implemented two Active Harmonic Filters. This assures ARN Recycling of a stable energy network and maximum business continuity.

Full operational reliability through elimination of grid contamination at Sappi Maastricht

Sappi Maastricht eliminated costly production downtime by targeting harmful harmonics with a Power Quality diagnosis and active filtering. This investment fully restored operational reliability and paid for itself within a year due to the guaranteed continuity.

Communication stability ensured by elimination of EMI at Schiphol Airport

HyTEPS eliminated electromagnetic interference in the Schiphol T2000 network after an integral EMC study. This approach restored system integrity and guaranteed uninterrupted communication for emergency services.

100% operational reliability for taxiway lighting at Schiphol Airport

HyTEPS identified the risks to the taxiway lighting at Schiphol Airport through accurate measurements. With the subsequent solution, the continuity and safety of this critical installation is fully guaranteed.

100% care continuity through optimal Power Quality at Rivierenland Hospital

Hospital Rivierenland ensures safe care by working with HyTEPS to eliminate harmonic contamination in the installation. The deployment of Active Harmonic Filters now guarantees optimum Power Quality and maximum operational reliability.

Grid analysis at PLB Group prevents unnecessary battery investment

An independent Power Quality measurement at PLB Group exposed unused spare capacity. Through targeted optimisations, we avoided the purchase of an expensive battery storage system. This provides the customer with enormous cost savings, while maintaining security in every kilowatt.

National security of supply secured with large-scale Power Quality monitoring

HyTEPS continuously analyses and validates Power Quality data from the entire Dutch power grid. Our customised software transforms this complex data stream into reliable control information for optimal security of supply.

Optimal operational reliability through data-driven energy monitoring

HyTEPS implemented an advanced monitoring system that gives CurTec real-time grip on energy consumption and Power Quality. This data-driven solution prevents blind power penalties and ensures a stable, climate-neutral future.

4MW solar panels integrated without grid pollution at KLM

HyTEPS integrated 4 MW of solar panels at KLM Schiphol without risk. By eliminating grid pollution with Active Harmonic Filters, we ensure maximum operational reliability and a stable installation in Hangar 14.

Direct cost savings and extra capacity for Van Munster Recyclers

Van Munster Recyclers eliminated the reactive power penalty and immediately created additional capacity with a HyTEPS capacitor bank. Thanks to the immediate cost savings, this solution paid for itself within one year.

From unexplained outages to maximum operational reliability: Power Quality at Vencomatic Group

Conservation at Vencomatic inadvertently led to harmonic contamination and failure of critical equipment. After a proactive Power Quality measurement, our engineers implemented Active Harmonic Filters, which successfully stabilised the plant and ensured operational reliability.

Maximum operational reliability for offshore giant: ground loops eliminated

HyTEPS eliminated years of cable insulation damage on the Bumblebee due to a hidden ground loop in the complex offshore installation through a focused Power Quality. This proactive approach restores operational continuity and provides Allseas with the maximum reliability their operation requires.

No room for error: how Zentrys guarantees 24/7 continuity

HyTEPS ensures the operational reliability of Zentrys through targeted arc scanning and selectivity testing. With digital simulations, we eliminate invisible risks for maximum continuity and a safe working environment.

75% Faster shutdown times for safe battery storage at iwell

For iwell's battery system, HyTEPS conducted an Arc Flash Compliance study to ensure electrical safety. The new settings reduced shutdown times by 75%, reducing dangerous arc flash energy to safe levels.

1.75 MW of power released and direct cost reduction at SNB

Despite own generation, SNB was struggling with high costs due to reactive power. HyTEPS optimised the installation with capacitor banks. The result: 1.75MW less grid load and a payback time within one year.

500 amp extra capacity and complete elimination of blind current penalties at Mauser

Through targeted measurements and active filtering, HyTEPS eliminated grid contamination and blind current penalties at Mauser Packaging Solutions . This immediately provided 500 amps of extra capacity, allowing production to scale up safely without investing in a heavier grid connection .

Continuity in passenger flows through EMC control

Harmonic contamination threatened the continuity of Schiphol's security lanes. HyTEPS analysed the risks and installed seven active filters to restore grid quality. The result is a stable installation and guaranteed operational security for millions of passengers.

Frequently asked questions

Answer:

Yes, HyTEPS provides complete electrical engineering for new construction and renovation. We often work together in construction teams or directly for the client, from initial concept design to implementation specifications.

Answer:

We specialise in the physics of electricity and Power Quality. Where others stop at drawing the installation, we validate the design with advanced simulations and measurements. This provides greater certainty about actual performance.

Answer:

Sure. We engineer solutions to cope with grid congestion, such as battery storage integration (BESS), local generation and smart energy management systems.

Answer:

Absolutely. Our engineers are fully conversant with current NEN and IEC standards. We ensure that your design is not only functional, but also fully compliant with all safety and grid codes.

Answer:

This is a comprehensive analysis of your electrical network. Using software, we simulate load flows, short-circuit currents, protection coordination and harmonics to verify design reliability and safety.

Answer:

Yes, we regularly perform 'second opinions' and validations on third-party designs. We test these for robustness, compliance and potential Power Quality risks.

Answer:

By simulating (modelling), we see how the installation behaves before it is built. This prevents expensive retrofitting and significantly reduces failure costs.

Answer:

You can engage us at every stage: from feasibility studies and basic design to detail engineering, and even during the operational phase for troubleshooting and optimisation.

Answer:

Yes, we have extensive experience in grid integration of renewables. We calculate the impact on the grid, advise on the right inverters and filters, and make sure you meet the grid operator's requirements.

Realise your project with technical certainty

Are you going to build, expand or renovate a new installation? Don't take any risks with your energy supply. Our engineers are happy to think along with you at an early stage to lay the right foundations. Schedule a no-obligation strategic consultation with one of our Lead Engineers.